Monday, 1 March 2021

Principles of Motion Economy (IEM Work Study 01March 2021)

Principles of Motion Economy

The principles of motion economy form a set of rules and suggestions to improve the manual work in manufacturing and reduce fatigue and unnecessary movements by the worker, which can lead to the reduction in the work-related trauma.

Motion economy is the process of minimizing the physical and perceptual loads imposed on people engaged in any type of work, whether it be in the office, the shop floor, the kitchen, or at the driving wheel. It leads to a better designing of equipment, jigs and fixtures, hand tools, furniture, and labor-saving devices.

Also, it facilitates a better layout of offices, warehouses, plants, and operating areas like office desk, work bench, aircraft, cockpit, and crew compartments of armoured fighting vehicles. Application of the principles of motion economy eliminates or minimizes wasteful and fatiguing movements and increases the productivity of the workers.

 

A. Use of Human Body:

1. The two hands should begin and complete their motion at the same time.

2. Arm movements should be symmetrical, simultaneous and in opposite directions.

3. Hand and body motions should be confined to lowest classification to perform the work satisfactorily.

4. The two hands should not be idle at the same time (except during rest).

5. Momentum should assist the worker (otherwise reduce to minimum).

6. Smooth continuous and curved movements preferable over straight-line movement with sharp changes in direction.

7. Ballistic movements are (easy fast and accurate) preferred over controlled movements.

8. Arrange work to provide natural rhythm where possible.

9. Eye fixations should be as few and as close together as possible.

 

B. Arrangement of Workplace:

1. Make definite and fixed place for all tools and materials. In other words there should be a place for everything and everything at its place.

2. Locate tools materials and controls as close to the place, of use as possible.

3. Gravity feed the material to the point of use (though bins and containers).

4. Locate materials and pools to permit best sequence of operations.

5. Good illumination for satisfactory visual perception.

6. Use drop delivery where possible.

7. Arrange work place height to permit alternate sitting and standing at work.

8. Provide chair of suitable type and height to permit good posture.

 

C. Design of Tools and Equipment:

1. Relieve hands if the work can be economically done by jig, fixture or pedal.

2. Combine two or more tools where possible.

3. Pre-position tools/materials where possible.

4. When fingers are loaded divide work with according to the capabilities of the fingers.

5. Locate levers and handler to permit work with least change in body posture and greatest mechanical advantage.


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